Environment & Safety Gas Processing/LNG Maintenance & Reliability Petrochemicals Process Control Process Optimization Project Management Refining

Process Optimization

Business Trends: EPC 2030: Five vital characteristics that will define the EPC firm of tomorrow

AspenTech: Donnelly, P.

The state of the global engineering, procurement and construction (EPC) industry can accurately be described as “challenging.” Operating in an environment of volatile, uncertain, complex and ambiguous conditions, EPC firms are facing unsustainable levels of stress.

FCCU catalyst reformulations: Reducing risk and guaranteeing value with collaboration/testing

Hellenic Petroleum: Kyriakou, S.  |  Plellis, C.  |  Tatsis, V.  |  Damianou, C.  |  Gkanis, D.
W. R. Grace: Burgess, T.  |  González, R.

Hellenic Petroleum S.A.’s Aspropyrgos refinery is located near Athens, Greece. It has a total refining capacity of approximately 7.5 MMtpy and a Nelson complexity index of 9.7. The refinery was built in 1958 and has undergone several upgrades, including the installation of a fluid catalytic cracking unit (FCCU).

Optimization study in hydrocracker unit using simulation model

Hydrocrackers are key refinery units that convert heavy feed components into valuable lighter products. The profitability of these units is directly related to this conversion level. Conversion reactions take place in a nearly pure hydrogen environment, with the help of selective catalysts, under high pressure and high temperature. The products of the unit are separated in the fractionator section. Unconverted oil taken from the fractionator bottoms reveals the conversion performance of the unit.

A new liquid-phase isomerization process for xylene loop debottleneck and energy savings

Reliance Industries Ltd.: Mhatre, S.  |  Warke, V.
ExxonMobil Chemical Co.: Choi, A.  |  Molinier, M.  |  Saple, A.

In a typical xylene loop, C<sub>8</sub> aromatics are fractionated out of a heavy reformate C<sub>8</sub>+ aromatics stream and collected in the xylene column overhead. Then, paraxylene (PX) from the C<sub>8</sub> aromatics stream is recovered as product—usually by an adsorption or crystallization process—in the PX recovery section.

Can ammonia be a future energy storage solution?

Ammonia is well known as a fertilizer. However, it is also a potential carbon-free fuel and an excellent solution for storage of renewable electricity, especially if the syngas needed for producing the ammonia is made by electrolysis.

Heat Transfer: Designing electric process heater systems for catalytic regeneration

Valin Corp.: Bartell, P.

Achieving effective catalyst regeneration requires a process that produces a very high level of heat in a very efficient manner. Over the years, several different approaches have been taken to create this required heat. Traditional steam has been a popular choice, as has heated transfer media. However, these methods have limitations.

Digital: Better maintenance through better data

Accruent: Eichelberger, N.

When I talk to professionals in the refining and petrochemical businesses, they are always interested in how new technologies can improve operational efficiency, make plants safer and increase profitability.

Optimization: Steam methane reformer vs. electrolysis technology

Linde Engineering: Koul, S.  |  Shah, M.

Hydrogen market demand is forecast to expand. Bulk petrochemicals, ammonia, methanol and gasoline refining consume nearly two-thirds of global hydrogen demand.

Editorial Comment: Honoring the industry’s best … take 2!

Hydrocarbon Processing Staff: Nichols, Lee

Due to Tropical Storm Imelda, Hydrocarbon Processing issued its first force majeure in postponing the third annual HP Awards.

Improved cooling system performance begins with data

Emerson Automation Solutions: Dalebroux, J.
Consultant: Aleynik, B.

Refineries consume large amounts of energy and water to refine crude oil into products. Up to 10% of crude oil’s energy content is consumed during processing, and it takes 1.5 bbl of water to process one barrel of crude oil. Refining processes also generate large quantities of excess thermal energy that needs to be expelled into the environment using a once-through or recirculating cooling system.