Boilers
Mitigate fouling in crude unit overhead—Part 3
CASE STUDYThe basis for this case study is shown in Fig. 18; it is a crude unit with overhead heat integration. This is a one-drum overhead system with heat integration and no water wash. In an attemp..
Improve pressure drop calculations for saturated water lines
When saturated water flows through pipes and components, it flashes—thus increasing its specific volume and limiting the fluid flowrate. Due to these conditions, the calculation and design for pi..
Achieve uniform heat flux in a coker furnace
A delayed coker unit thermally cracks vacuum residue (VR) and converts it into products like liquefied petroleum gas (LPG), naphtha, gasoil and petroleum coke. A majority of the thermal cracking takes..
Optimize amine units and improve refinery profitability
The alkanolamine system in a refinery, better known as the amine unit, is used to remove hydrogen sulfide (H2S), carbon dioxide (CO2) and mercaptans (collectively referred to as acid gases) from proce..
Optimize crude preheat train to balance efficiency and operability
Critical attention must be paid when designing the crude distillation unit (CDU) preheat train. Many pitfalls can easily lead to unnecessary expenditures or unsatisfactory operations. Key design crite..
Are you using pinch technology effectively in your daily operations?—Part 1
Pinch technology is the most rigorous, systematic and best documented methodology for process design.1–3 Nearly all optimization projects for heat recovery are conducted with some form of pinch a..
Consider novel CGC and front-end depropanizer system for olefins production
In the presented case study, an innovative design for an integrated CGC-DeC3 system introduces part of the heavier condensate from the early compression stages directly into the high-pressure (HP) depropanizer.
Enhance operation and reliability of dividing-wall columns
Dividing wall columns (DWCs) are an attractive option when the goals are to reduce energy consumption and capital investment for distillation processes. A major component in a DWC system is the reflux..
Improve the performance of your existing steam system
This discussion tracks a material flow through the steam system, starting with feed and continuing with steam generation, steam uses and, finally, condensate recovery.
Improve your plantwide steam network
When optimizing an existing steam network, design and process engineers need a complete understanding of all aspects of the existing system. Accurate energy and material balances must be established.
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