Environment & Safety Gas Processing/LNG Maintenance & Reliability Petrochemicals Process Control Process Optimization Project Management Refining

Safety

Engineering Case Histories: Case 109: Catastrophic failures and the human factor

Consulting Engineer: Sofronas, A.

A catastrophic failure is defined (for this article) as a failure where lives have been lost and human causes have been a factor.

Integration can enhance fire safety and protection systems

Honeywell Industrial Fire: Doherty, E.

The world population is expected to reach 9.2 billion people by 2040,1 and the global GDP is also likely to double over that same period.

Optimization: Plan before main air blower disaster strikes

Aggreko: Chauvin, J.  |  Fischbach, A.

Weeks before a planned overhaul of its coker unit, a synthetic crude plant’s main air blower for the furnace failed, throwing the engineers’ plans into disarray.

Case study: Extend tube life in a waste heat boiler

SK Energy: Lee, S.  |  Kim, E.

The sulfur recovery unit (SRU) separates sulfur from sulfur compounds.

The importance of engineering and construction alignment throughout the project lifecycle

Fluor: Payami, H.

Construction is where the rubber meets the road. This phase historically is the most challenging time of the project, often characterized by problems with high levels of urgency and difficulty.

Project Management: Efficiently expanding a specialty chemical company

COIM USA: Parmar, A.
ShureLine Construction: Shahani, G.

COIM, a specialty chemical company, decided to expand its production capacity in the U.S. to supplement growing market and economy.

Reliability: Strainers and thoughtful testing: Piping initiatives worth considering

Hydrocarbon Processing Staff: Bloch, Heinz P.

In two separate cases, foresight in the use of strainers on piping and following proper procedures for hydrostatic testing are recommended to preserve the integrity of offshore platforms.

Effectively clean air fan coolers with water and steam

SK Energy: Byung-Moon, J.  |  Seok-Ryong, J.  |  Sang-Gyu, K.

In many refineries and petrochemical plants, air fan coolers (AFCs) become a major bottleneck to increasing plant capacity. Many plants suffer from lower heat duty than designed, especially during the summer months, which can lead to lower plant capacity.

Leveraging modern flow technologies to improve safety in refineries

Emerson: Jha, M.  |  Valentine, J.

The refining industry is facing increased pressures, such as crude oil supply changes, changing product distributions and increasing regulations. These pressure points create a highly competitive market where refiners are looking for options that include digitally transforming operations and adapting new technologies to enhance safety and improve uptime, flexibility and efficiency, while securing their competitive position in a dynamic market. Improving personnel and process safety remains a top focus area for refiners.

Industry Perspectives: The Main Column—Hydrocarbon Processing's new podcast series

Hydrocarbon Processing Staff: Nichols, Lee

In December 2019, <i>Hydrocarbon Processing's</i> launched its new podcast series: The Main Column. The podcast series will feature the latest in hydrocarbon processing industry (HPI) trends, technology developments, engineering and operations.