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Process Optimization

Catalyst for 'one-step' conversion of methane to methanol

Scientists demonstrate highly selective catalyst for low-temperature, direct conversion of natural gas to liquid fuel.

BASF outlines its sustainable roadmap towards a circular economy

BASF’s Performance Materials division revealed its strategic roadmap toward achieving carbon neutrality by 2050 and highlights key milestones on its way to a circular economy.

Shell to leverage proprietary structural performance management software for various facilities

Under this agreement, Shell will leverage Akselos’ Structural Performance Management (SPM) software to monitor the structural health of critical assets across the Shell portfolio in near real-time. Akselos’ SPM software will help enable Shell to optimize the lifecycle of critical assets safely and sustainably. 

TAQA, JERA collaborate on cogen plant for power to Jubail petrochemical complex (Saudi Arabia)

Abu Dhabi National Energy Company PJSC (TAQA) and JERA Co., Inc announced the successful financial closing of Najim Cogeneration Company Limited, a new industrial steam and electricity cogeneration plant that will produce electricity and steam for a petrochemical complex located in Jubail in the Eastern Province of the Kingdom of Saudi Arabia.

ADNOC deploys pioneering AI-enabled process optimization technology

Following successful initial operations, ADNOC announced the deployment of an industry leading artificial intelligence (AI)-enabled process optimization technology--Neuron 5--across all ADNOC facilities across thousands of critical pieces of equipment essential for production, including compressors, valves and generators.

Utilizing pilot plant operations for new chemical process technology development: A roadmap to scale up success and commercial plant safety

AVN Corp.: Clark, B.  |  Nunley, M.  |  Phillips, G.

To demonstrate a new chemical process technology (flowsheet, raw materials, product) or improve an existing one, pilot plants are designed and operated at a scale between laboratory benchtop and commercial scale—often with specific goals for operability, product quality, economics and process safety. Identifying where potential safety, technical risks or uncertainties may occur is always a key goal in evaluating a new process.

Review steam system designs to accelerate chemical industry decarbonization

Bechtel India: Singh, R. B.

Industrial steam systems range from simple systems comprising a low-pressure single steam user to a complex system with multiple pressure levels, multiple generators and multiple users integrated with an onsite cogeneration facility. This article will present the typical CO2 emissions estimates for chemical and petrochemical facilities and describe options available to reduce these emissions through additional heat integration, fuel switching, and the use of heat pumps and electric boilers. 

The purification of benzoic acid using dividing wall columns

Sulzer Chemtech: Yang, Q.  |  Ni, L-F.  |  Faessler, P.

In one recent project for a customer based in Asia, the authors’ company suggested the combination of distillation and crystallization techniques to obtain high-quality purified benzoic acid. Encouraged by the successful startup of this processing train, the customer began to schedule a second project. The authors’ company was asked to optimize the purification process to improve cost and operational efficiencies. The two existing columns, which remove lights and heavies, respectively, from the crude benzoic acid feedstock were investigated to identify key opportunities. The feasibility study based on the feed composition confirmed that the existing columns could be converted into a single dividing wall column (DWC).  

The attractive market opportunity for synthetic graphite: Graphite as an energy transition material (4)

Chevron Lummus Global: Antoniou, M.  |  Manral, V.  |  Magdoza, K.
Evalueserve: Suri, V.

Given the attractive demand projection, investors must understand the benefits and return on investment for natural and synthetic graphite routes. This article establishes the pros and cons for each, and specifically highlights the emerging opportunity for upgrading and repurposing smaller petcoke units to needle coke units, therefore contributing to fulfilling the rising demand for synthetic graphite.

Utilize a hydrogen reactions lab to optimize renewable fuels processing

Air Products and Chemicals, Inc.: Lebrecht, T.  |  Duhamel, D.

Leading technology developers in the refining space are utilizing various catalysts to enhance the adjusted reaction chemistry, but this does not directly address how to optimize hydrogen utilization for the hydrodeoxygenation and isomerization/cracking processing steps. To ensure the right equipment outlay and calibration for these hydrogenation applications, replicating the process in a lab setting can help identify efficiencies and yield improvements for a fraction of the cost that a refiner would incur attempting to achieve that optimization through modifications at commercial scale. 

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