Corrosion
Mitigate fouling in crude unit overhead—Part 1
In a refinery crude distillation column, up to 40% of the total heat removal may be found in the tower overhead condenser. The quantity of duty available makes heat integration (HI) between the column..
HP Reliability: Leaders must allocate time for technology updates
Just as a good medical doctor is expected to have wide knowledge on modern treatment options, we would expect reliability professionals to be equally informed on technology advances. There are numerou..
Optimize your compressor maintenance program
One deviation alone might not be enough to bring on a compressor failure, but, when several more deviations combine, the failure risk is known to increase exponentially.
Case history: Failure analysis of a syngas compressor
A first-stage impeller in a synthetic gas compressor failed after 20 years of service. The compressor is a six-stage centrifugal compressor driven by a steam turbine. This case history discusses the i..
HP Reliability: Four-stage, low-flow process centrifugal compressor can fill important industry gaps
In the 1970s and 1980s, multistage centrifugal compressors in the 3,000 acfm (about 5,000m3/hr) and lower flow ranges were largely confined to instrument and plant air duties. Three stages with interc..
HP Engineering Case Histories: Case 74: How to determine impact forces when troubleshooting
When troubleshooting failures, it is not unusual for the metallurgical report to indicate that the failure was the result of an impact type of force. The investigator who receives this information mus..
HP Impact: Dilbit poses no extra pipeline risk
Diluted bitumen (dilbit) has no greater likelihood of accidental pipeline release than other crude oils, says a new report from the National Research Council. The report found that diluted bitumen has..
HP Reliability: Expect adversity, but plan for success
Consider that a major oil refinery was planning a substantial modernization project in 2008. Energy efficiency gains and the ability to process a more readily available crude slate were key motivating..
HP Engineering Case Histories: Case 73: Useful troubleshooting tools to keep at hand
Over the past 45 years, the author has pursued troubleshooting machinery and pressure vessels. It has also been the subject of this column. The troubleshooting tools used in this endeavor have been an..
Investigate power limitations in a large steam turbine
An investigation was carried out to rectify power limitations for a steam-turbine driver of a cracked-gas compressor (CGC) in a world-class ethylene plant.DescriptionThe turbine is a nine-stage, impul..
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