Environment & Safety Gas Processing/LNG Maintenance & Reliability Petrochemicals Process Control Process Optimization Project Management Refining

July 2024

Archive

Special Focus: Catalysts

Catalyst safety assessment: Making catalyst and adsorbent startups safer
Shell Projects & Technology: Groendijk, W.  |  Buijs, A.

An unease around potential high temperature and pressures during fresh catalyst and adsorbent startups—which can lead to situations where designed pressures and temperatures are exceeded—led the authors’ company to create the Catalyst Safety Assessment (CSA) methodology.

The distinct operational advantages of alumina-supported catalysts for hydrocracker pretreat and hydrotreating applications
Topsoe Inc.: Singh, R.  |  Maldonado, X. E. R.
Topsoe A/S: Johansson, F. B.

Hydroprocessing units in refineries process crude oil feedstocks in the presence of hydrogen and catalysts at high temperatures and pressures to produce clean fuels (i.e., gasoline, diesel, jet) while meeting stringent environmental standards dictated by U.S. and EU frameworks.

Plant Design, Engineering, Construction and Commissioning

Photography in the oil and gas industry: Its significance and best practices
Antonoil Service: Abid, J.  |  Sarwat, A

Producing photographs of and within process plants requires special attention and discipline.

Maintenance, Reliability and Inspection

The illusion of accuracy in analyzing plant failures
Saudi Aramco: Al Muaisub, M.

This article highlights the challenges faced by plant engineers in accurately determining damage mechanisms, discussing three common illusions of accuracy including temperature limits, reliance on single references, and confirmation bias during failure investigations.

Plant Operations, Maintenance and Reliability

Maximize benefits with robust maintenance planning and scheduling
JEM Advisors: Straker, B.  |  Hanson, T.  |  Kenyon, R.  |  Ladnier, G.  |  McLeod, G.

Effective routine maintenance begins with effective leadership. Leadership requirements for a robust routine maintenance program include some high-level deliverables.

Plant Turnarounds/Project Management

Shutdown and startup of an amine system
Phillips 66 Bayway Refinery: Stavros, J.  |  Taylor, J.

A smooth startup of an amine system begins with properly taking the system out of service.

Sustainability and the Energy Transition

Decarbonizing steam crackers: Key technical challenges of transitioning from natural gas to hydrogen
SCG Chemicals Co. Ltd.: Wattanasoponvanij, S.  |  Tanthapanichakoon, W.  |  Lourvanij, K.
Chulalongkorn University: Soottitantawat, A.

In the petrochemical industry, olefin crackers utilize significant amounts of heat to crack hydrocarbons into essential chemicals, such as olefins and aromatics.

Evaluating pressure recovery turbines as a clean energy solution
Engineers India Ltd.: Chakraborty, S.

Petroleum refining is an energy intensive process. Although the level of energy efficiency, in general, is relatively higher in oil refining compared to the steel or cement sectors, there is still a scope for improvement.

Hydrogen

Potential energy: Meeting demand as the H2 industry evolves
Emerson: Burdette, J.

Hydrogen is a critical resource for many industries, especially as sustainability remains a high priority.

Process Controls, Instrumentation and Automation

Optimize energy consumption with modern instrumentation
Endress+Hauser: Flannery, M.  |  Marcon, C.

The global pressures posed by climate change and other environmental challenges have elevated sustainability to a worldwide corporate priority.

Tanks, Terminals and Storage

Achieve efficient tank mixing using a mixing eductor
Worley India Pvt. Ltd.: Prabhu, V.

The mixing of tank contents is required when components or additives must be blended into a product—typical examples include gasoline or lube oil blending where both components and additives must be blended to produce a uniform product.

Columns

Business Trends: Global Energy Talent Index: A detailed analysis on the petrochemicals industry’s workforce
Airswift: Pfauwadel, C.

This article provides an overview of the global petrochemicals sector’s workforce, as well as how AI is reshaping job roles, skills, adoption, popularity and policy awareness across the industry, and anticipate the major risks and opportunities it presents.

Innovations
Hydrocarbon Processing Staff: Rhodes, Mike

Compact, rugged PC built to connect the industrial floor to the cloud

People
Hydrocarbon Processing Staff: Rhodes, Mike

Senior appointment deepens KBR’s digital engineering expertise