Environment & Safety Gas Processing/LNG Maintenance & Reliability Petrochemicals Process Control Process Optimization Project Management Refining

Sofronas, A.

Consulting Engineer, Houston, Texas

Tony Sofronas, D. Eng, was the worldwide lead mechanical engineer for ExxonMobil Chemicals before retiring. He now owns Engineered Products, which provides consulting and engineering seminars on machinery and pressure vessels. Dr. Sofronas has authored two engineering books and numerous technical articles on analytical methods.

Case 14: Analyzing a crankshaft failure

Consulting Engineer: Sofronas, A.

Sometimes both metallurgical and mechanical analysis are required

Case 13: Large internal thread strip-out

Consulting Engineer: Sofronas, A.

Analysis helps when making the tough decisions

Case 12: A compressor rod failure

Consulting Engineer: Sofronas, A.

Sometimes a troubleshooter has to be a detective

Case 11: Excessive ball valve seat wear

Consulting Engineer: Sofronas, A.

A wear model helps determine the root cause of the problem

Case 10: Piping vibrating failures

Consulting Engineer: Sofronas, A.

Historical charts are useful in showing where not to operate

Case 9: The machine remembered

Consulting Engineer: Sofronas, A.

Machines have a memory of overstressed conditions

Case 8: Analyzing a leaking heat exchanger gasket

Consulting Engineer: Sofronas, A.

Thermal upsets can cause this problem

Case 7: Why is the agitator agitated?

Consulting Engineer: Sofronas, A.

Analytical modeling can help identify the root cause

Case history 6: Keep those bolts tight

Consulting Engineer: Sofronas, A.

It’s important to keep operating loads less than the bolt preload

Case 4: The wrong bearing in the right place

Consulting Engineer: Sofronas, A.

Calculate B10 life to ensure reliable operation