Environment & Safety Gas Processing/LNG Maintenance & Reliability Petrochemicals Process Control Process Optimization Project Management Refining

Maintenance & Reliability

Reliability: Monitor electric motor vibration and optimize motor bearing lubricant application

Hydrocarbon Processing Staff: Bloch, Heinz P.

Follow our discourse with a reliability professional employed by an owner-operator with a number of ammonia and urea plants in locations where blinding sandstorms are prone to occur.

Reliability: Overcome biases and challenges facing industry

Hydrocarbon Processing Staff: Bloch, Heinz P.

When asked about the challenges facing the hydrocarbon processing industry (HPI), our answer was swift and direct: The trials we face are bundled, or can be found, in lessons some of us learned decades ago. However, lessons learned and explained decades ago were often disregarded by managers with a short-range focus.

Innovations

Hydrocarbon Processing Staff: Andrew, Bob

Unintended fugitive emissions from pressurized plant components have long been a key concern for operators as well as regulators.

Improve refinery compressor performance with a reengineered rotor

Sulzer Rotterdam Service Center: de Koning, B.

When a scheduled maintenance task at a refinery in Germany revealed the need for a new rotor assembly, working with local independent specialists enabled the team responsible to improve the design and performance of the compressor without further interruption to service.

How small deviations and lack of management access compromise reliability

Hydrocarbon Processing Staff: Bloch, Heinz P.

In 2013, Refinery “X” was experiencing serious pump distress—the third or fourth in a 12-month period. We received calls about the latest thrust bearing failure event on this important 3,560-rpm process pump. Soon after, a surprisingly similar incident happened at Refinery “Y” in 2015. Both incidents are considered here.

Take steps to achieve lubrication maintainability

Des-Case Corp.: Barnes, M.

Do not accept that what the OEM delivered, or how the equipment has been configured for the past 30 years, must be maintained into the future. Optimize yourPM program and look for maintainability improvements to ensure that the right work can be performed in the right way and at the right time.

Failure prevention—The ultimate asset management strategy

Small Hammer Inc.: Snider, B.

The primary cause for losses and lost opportunities at refineries, chemical complexes, pipeline networks and gas processing facilities is equipment failures.

Editorial Comment: Maintenance spending to jump in 2016 as refiners catch up with turnarounds

Hydrocarbon Processing Staff: Blume, Adrienne

The number of scheduled refinery turnarounds in North America is anticipated to rise this year after declining sharply in 2015, as refiners delayed maintenance shutdowns to capitalize on abundant quantities of low-priced feedstock.

Reliability: Principles are more important than strategies

Hydrocarbon Processing Staff: Bloch, Heinz P.

A number of US oil refineries have recently asked the question, “When should an equipment repair be classified as rework?”

Reliability: Transform ODR-OPPM into a worthwhile initiative

Hydrocarbon Processing Staff: Bloch, Heinz P.

ODR, which stands for operator-driven reliability, has recently morphed into a new arrangement of letters: OPPM.