BASF to invest €1bn on new TDI plant in Germany
BASF plans to build a single-train 300,000 tpy production plant for TDI (toluene diisocyanate) and expand additional plants for its precursors at its site in Ludwigshafen, the German-based chemicals company said on Tuesday.
These include the construction of a new hydrogen chloride recycling plant as well as the expansion of plants for nitric acid, chlorine and synthesis gas.
It is also planned to expand the aromatics complex at the site for the supply of toluene, the company said.
Total investment including the required infrastructure at Ludwigshafen site will be about €1 billion and create around 200 additional jobs. Production will start at the end of 2014.
BASF plans to close down its 80,000 tpy TDI production plant in Schwarzheide, Germany, when the new plant goes on stream.
TDI is a key component mainly used for flexible polyurethane foams.
“This project will position us as the low-cost TDI producer in Europe due to economies of scale and the highly efficient integration into our Verbund,” said Wayne T. Smith, president of BASF’s polyurethanes division.
“Building our new TDI plant at our largest Verbund site in Ludwigshafen gives us the advantage of the excellent production synergies, raw material integration and logistics,” Smith continued.
“Together with our existing TDI sites in Asia and North America, we will be able to optimally serve customers in all major markets."
“We are constantly developing the Ludwigshafen site further to remain competitive internationally,” said Dr. Bernhard Nick, site manager of the BASF Ludwigshafen Verbund site.
“In addition to such important investments in production, this involves modernization and targeted development of the whole infrastructure,” Nick added. “The new TDI plant and the related facilities strengthen the competitiveness of BASF’s largest Verbund site.”
Associated investments in precursors and infrastructure will support additional growth in other BASF value chains, the company said.
At Schwarzheide, BASF will develop its site structures according to the future needs over the next years to focus more on specialties, it said.
With the investment, BASF says it will have two strong sites in Europe for polyurethane basic products: Ludwigshafen for the production of TDI and Antwerp for the production of MDI (diphenylmethane diisocyanate) and propylene oxide.
TDI is a core component for polyurethanes. TDI t o a large extent is used in the automotive industry (seating cushions and interior applications) as well in the furniture segment ( flexible foams for mattresses, cushions or wood coating).
BASF is a supplier of basic products for polyurethanes and is currently operating TDI plants in Geismar, Louisiana; Yeosu, Korea; Caojing, China and Schwarzheide, Germany.
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